Product Overview

 

Medical Wearable Solutions encompass custom-engineered, clinical-grade hardware platforms built for remote patient monitoring (RPM), continuous physiological telemetry, and decentralized clinical trials. Operating as a professional contract manufacturer, we transform client specifications into production-ready medical hardware, managing the entire pathway from initial schematic review to volume cleanroom assembly.
Our engineering framework integrates ultra-low-power microcontrollers, high-precision sensor nodes, and biocompatible enclosures. Every device undergoes rigorous signal-integrity verification and environmental stress testing prior to commercial release, mitigating regulatory friction and reducing time-to-market for digital health brands.

 

 
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Construction & Materials

 

Device reliability depends on precise material selection and mechanical stack-up engineering. Our standard construction model utilizes a three-tier architecture:


Skin-Contact Layer: Hypoallergenic, breathable medical-grade polyurethane (PU) films or non-woven hydrocolloid adhesives sourced from qualified medical compounders. Adhesives feature skin-friendly tack profiles verified for zero cytotoxicity and sensitization under ISO 10993-5 and ISO 10993-10.


Enclosure & Housing: Ultrasonic-welded ABS/PC blends or medical-grade silicone elastomers. Enclosures provide ingress protection up to IP67, ensuring fluid resistance during routine patient hygiene and clinical disinfection.


Internal Substrate: Flexible printed circuits (FPCs) and rigid-flex PCB configurations plated with immersion gold (ENIG) to prevent trace oxidation under high-humidity physiological conditions.

 

Functional Performance

Performance metrics define clinical utility and battery autonomy in continuous monitoring deployments:

Signal Acquisition:

Multi-channel analog front-ends (AFE) support high-resolution ECG (up to 500 Hz sampling rate, < 10 uVpp noise floor) and photoplethysmography (PPG) optical tracking.

Wireless Connectivity:

Integrated Bluetooth Low Energy (BLE 5.3) modules ensure reliable data transmission within a 10-meter line-of-sight range while maintaining peak currents under 5 mA during transmission bursts.

Power Management:

Rechargeable lithium-polymer cells or primary zinc-air batteries deliver continuous operation ranging from 72 hours (active telemetry) to 14 days (intermittent logging) per charge cycle.

Wear Duration:

Ergonomic, low-profile mechanical designs distribute weight evenly (< 15 grams total device mass), preventing mechanical peel forces during patient movement and supporting multi-day continuous wear protocols.

 

PP Reinforced Fixation Patch

 

Key Features

Biocompatible Skin Interface: Zero-latex, hypoallergenic adhesive layers prevent contact dermatitis during extended multi-day wear cycles.


Rigid-Flex PCB Architecture: Conforms to anatomical contours, absorbing mechanical stress and preventing solder joint fatigue during patient bending or rotation.


Hermetic Sealing: Laser-welded and ultrasonically sealed enclosures protect sensitive internal sensors from sweat, saline, and clinical cleaning agents.


Modular Sensor Integration: Scalable bus architecture allows rapid integration of temperature sensors, 3-axis accelerometers, and optical modules without redesigning the mainboard.


Secure Firmware Bootloader: Cryptographic hardware roots of trust support secure OTA (Over-The-Air) firmware updates adhering to strict medical data-encryption standards.

 

Technical Specifications

 

Specification Parameter

Standard Metric / Value

Test Standard / Condition

Operating Voltage

1.8V - 3.6V DC (Regulated LDO)

Ambient Temp 25 C

Ingress Protection

IP67 (Dust-tight, immersion up to 1 meter)

IEC 60529

Biocompatibility

Cytotoxicity (Pass), Sensitization (Pass), Irritation (Pass)

ISO 10993-5, -10, -23

Wireless Protocol

Bluetooth 5.3 Low Energy (BLE)

FCC Part 15 / ETSI EN 300 328

Operating Temperature

+5 C to +40 C (Skin contact limit)

IEC 60601-1

Battery Life

Up to 168 hours (continuous logging mode)

120 mAh Li-Po Cell

Dimensions (Patch Style)

45 mm x 25 mm x 8.5 mm (Typical)

Customizable per project

Mass / Weight

< 14 grams (including battery and adhesive)

Analytical balance measurement

 

Applications

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Remote Patient Monitoring (RPM):

Long-term outpatient tracking of cardiac arrhythmias, hypertension, and post-discharge recovery metrics.

Decentralized Clinical Trials:

Continuous physiological data collection in real-world patient environments to evaluate drug efficacy and safety profiles.

Sleep Medicine:

Ambulatory monitoring of nocturnal oxygen saturation, respiratory effort, and autonomic nervous system activity.

Occupational Health & Safety:

Real-time physiological stress and core temperature monitoring for workers in high-temperature or hazardous industrial environments.

 

 

Customization & OEM/ODM

We provide end-to-end engineering customization matching clinical and industrial requirements:


Form Factor & Mechanical Customization: Custom enclosure geometry, tailored adhesive pad shapes, and specific color/branding finishes.


Hardware Adaptation: Modification of sensor suites (adding EDA/GSR, bio-impedance, or optical modules) and custom FPC layout design.


Firmware & Software Development: Board support package (BSP) development, custom BLE profile implementation, and secure API documentation for mobile app integration.


Prototyping & DHF Generation: Rapid CNC/SLA prototyping within 15 business days, accompanied by complete Design History File (DHF) documentation packages for regulatory submissions.

Chest Seal Patch

 

Manufacturing & Quality Control

Production execution takes place inside controlled manufacturing environments:

 
 

Cleanroom Assembly:

ISO Class 7 (Class 10,000) cleanrooms equipped with automated pick-and-place lines, precision dispensing robots, and automated optical inspection (AOI) systems.

 
 
 

In-Process Quality Control (IPQC):

100% electrical testing of assembled PCBs, automated seal-integrity leak testing, and laser-marking traceability with unique device identification (UDI) barcodes.

 
 
 

Environmental Stress Screening (ESS):

Batch samples undergo thermal cycling (-20 C to +60 C) and vibration testing to eliminate infant mortality defects prior to final sterile or clean packaging.

 

 

Quality & Compliance

 

Quality Management System: Maintained under ISO 13485 certification standards for medical device manufacturing.


Regulatory Alignment: Manufacturing processes and documentation frameworks structured to support standard FDA 510(k) clearance and CE MDR compliance pathways.


Traceability: Full raw material lot traceability maintained via enterprise resource planning (ERP) systems, tracking every component from supplier batch to final shipped serial number.

 

 

FAQ

 

 

Q: What documentation do you provide to support our regulatory filings?

A: We supply a complete Design History File (DHF) package, including ISO 10993 biocompatibility test reports, electrical safety test reports (IEC 60601-1), risk management files (ISO 14971), validation protocols, and manufacturing process validation data (IQ/OQ/PQ).

Q: Can you customize the skin adhesive for patients with extreme dermal sensitivities?

A: Yes. We collaborate with specialized medical tape engineers to select alternative pressure-sensitive adhesives (PSAs), such as medical-grade silicone or hydrogel formulations, verified through ISO 10993 skin irritation and sensitization testing for specific patient cohorts.

Q: What is the typical timeline from initial proof-of-concept (PoC) to volume mass production?

A: A standard OEM project transitions from initial technical feasibility review to functional prototype delivery in 8 to 12 weeks. Design verification, regulatory pre-testing, and pilot-run validation typically span an additional 12 to 16 weeks prior to commercial mass production.

Q: How do you protect our proprietary firmware and medical algorithms during manufacturing?

A: We implement strict hardware security measures, including cryptographic microcontrollers with locked debugging interfaces (JTAG/SWD fuses), secure bootloaders, and non-disclosure agreements (NDAs) enforced across all engineering and cleanroom operational tiers.

Q: What are your minimum order quantities (MOQ) for custom-engineered medical wearables?

A: Pilot production runs typically start at 1,000 to 3,000 units to validate tooling, assembly fixtures, and sterilization packaging processes. Commercial mass production scales efficiently with MOQs negotiated based on annual forecasted volume commitments.

We're well-known as one of the leading medical wearable devices manufacturers and suppliers in China. We warmly welcome you to wholesale high quality medical wearable devices made in China here from our factory. If you have any enquiry about customized service, please feel free to email us.

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