China AED, Hysiotherapy Electrode Pads Manufacturers Suppliers Factory - Customized Service

Product Overview

Our medical-grade electrode pads are engineered for precise signal transmission and reliable skin interface performance in emergency defibrillation and therapeutic electrotherapy. Manufactured in cleanroom environments under strict quality management systems, these electrodes feature medical-grade conductive hydrogels and flexible backing materials that conform to diverse anatomical contours. Supplied in bulk for medical device manufacturers, emergency response equipment brands, and physiotherapy device distributors requiring stable electrical impedance and consistent peel adhesion.

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Adult Defibrillator Electrode Pads
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Conductive Fabric Electrode Pads
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Physiotherapy Electrode Pads
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Construction & Materials

Conductive Element:

Low-impedance tin foil, carbon film, or silver-silver chloride (Ag/AgCl) layer ensuring uniform current distribution across the treatment area.

Adhesive Hydrogel:

Proprietary biocompatible hydrogel formulated for balanced skin adhesion, minimal residue upon removal, and stable moisture retention across extended shelf lives.

Backing Substrate:

Non-woven fabric, breathable PE foam, or water-resistant polyurethane (PU) film rated for tear resistance and fluid barrier protection.

Lead Wire & Connector:

Copper-alloy core lead wire with medical-grade PVC or TPU insulation, terminated with snap connectors (3.5mm/4mm), pin connectors, or specialized plug-in blocks.

Release Liner:

Siliconized PET release film protecting the hydrogel layer until immediate clinical deployment.

Functional Performance

AC Impedance: Less than or equal to 200 ohm at 10 Hz (exceeds standard requirements for defibrillation and monitoring).

DC Offset Voltage: Less than or equal to 1 mV to prevent baseline drift in monitoring applications.

Combined Defibrillation/Recovery: Residual potential less than or equal to 10 mV within 5 seconds post-shock discharge.

Adhesion Stability: Maintains reliable skin contact force between 1.0 N/25mm and 3.5 N/25mm on dry and slightly moist skin.

Shelf Life: 24-month stability verified through accelerated aging tests at 50 degrees C and real-time aging at 25 degrees C / 60 percent RH.

Key Features

Optimized Current Distribution: Uniform conductive backing minimizes current hotspots, reducing the risk of localized skin burns during high-energy pulses.

Durable Lead Integration: Ultrasonic welding secures lead wires to the conductive element, withstanding tensile pull forces exceeding 50 N.

Hypoallergenic Formulations:

Latex-free hydrogel compositions tested for primary skin irritation, sensitization, and cytotoxicity.

Pre-gelled & Ready-to-Use:

Eliminates gel application steps in high-stress clinical or emergency workflows.

Temperature Adaptability:

Retains functional tackiness and impedance stability in storage environments ranging from 0 degrees C to 50 degrees C.

Technical Specifications

Parameter	AED Electrode Pads	Physiotherapy Electrode Pads
Substrate Material	PE Foam / Breathable Non-Woven	Non-Woven / Flexible White Cloth
Conductive Layer	Carbon Film / Silver (Ag/AgCl)	Carbon Film / Tin Foil
Connector Type	Specialized Plug / Snap	Snap (3.5mm / 4.0mm), Pin, Tab
Standard Sizes	Adult: 120 x 150 mm / Pediatric: 90 x 110 mm	Round (32/50/63 mm), Rectangle (50 x 90 mm)
Impedance (10 Hz)	Less than or equal to 150 ohm	Less than or equal to 200 ohm
Adhesive Strength	1.5 to 3.0 N/25mm	1.0 to 2.5 N/25mm
Sterilization Option	Sterile (Individual Pouch)	Non-Sterile (Bulk/Pouch) or Sterile
Compliance Standards	Quality Management & Safety Standards	Quality Management & Biocompatibility Standards

Applications

Automated External Defibrillators (AEDs):

Integrated into public access defibrillators and emergency medical response kits for sudden cardiac arrest intervention.

TENS & EMS Units:

Utilized in transcutaneous electrical nerve stimulation for chronic pain relief and electrical muscle stimulation for rehabilitation.

ECG Monitoring Systems:

Deployed for short-term diagnostic electrocardiogram recording in clinical triage settings.

Specialized Therapy:

Configured in custom geometric shapes for targeted neuromuscular re-education.

Customization & OEM/ODM

Shape & Geometry: Custom die-cutting to match specific housing dimensions or specialized applicator shapes.

Electrical Properties: Tailored impedance levels and wire resistance to match specific pulse generator output parameters.

Connector Compatibility: Custom injection-molded plugs and socket fittings matching various device platforms.

Private Labeling: Custom printing on release liners, foil pouches, and outer cartons with custom logos, lot numbers, and identification barcodes.

Packaging Options: Single-pair foil pouches, twin-pack configurations, and bulk clinic packs.

Sample & Evaluation Policy

Laboratory Sample Support:

Evaluation sample kits containing standard configurations (AED and physiotherapy pads) are available for electrical impedance testing, peel adhesion verification, and mechanical compatibility checks.

Sample Lead Time:

Standard laboratory and evaluation samples are dispatched within 3 to 5 business days.

Custom Prototype Sampling:

For custom connector plugs, specialized wire lengths, or unique die-cut dimensions, prototype samples are prepared and shipped within 10 to 14 business days following technical drawing confirmation.

Manufacturing & Quality Control

01/

Cleanroom Production: Controlled manufacturing environments equipped with automated die-cutting, hydrogel coating lines, and ultrasonic wire-welding stations.

02/

Process Automation: Robotic pick-and-place assembly for gel lamination, reducing manual handling contamination risks.

03/

In-Process Inspection: Automated optical inspection verifying electrode trace continuity, hydrogel thickness uniformity, and perimeter seal integrity.

04/

Laboratory Testing: In-house testing for electrical impedance, peel adhesion force, tensile strength of lead wires, and accelerated thermal aging.

Quality & Compliance

Quality Management:

Maintained under structured medical device quality management frameworks.

Biocompatibility Testing:

Fully evaluated in accordance with standard biological evaluation protocols (including cytotoxicity, sensitization, and irritation testing).

Regulatory Documentation:

Technical file documentation available to support global regulatory submissions and compliance dossiers.

Traceability:

Full lot traceability from raw material hydrogel batches to final sterilized product delivery via laser-etched identification labeling.

FAQ

Q: What is the typical shelf life of your electrode pads, and how should they be stored?

A: Standard shelf life is 24 months from the date of manufacture when stored in unopened foil pouches at temperatures between 5 degrees C and 30 degrees C and relative humidity below 75 percent. Storage outside these parameters accelerates hydrogel moisture loss and degrades adhesion.

Q: Can you match the proprietary connector plug of a specific device model?

A: Yes. The engineering team develops custom injection molds for specialized plug-in blocks, matching physical dimensions, pin configurations, and electrical resistance parameters of major device platforms.

Q: What biocompatibility testing data is provided to support regulatory filings?

A: Complete biological evaluation reports covering cytotoxicity, skin sensitization, and irritation testing are provided to support technical documentation dossiers.

Q: What is the minimum order quantity (MOQ) for custom OEM private-label packaging?

A: MOQs vary by configuration: standard unprinted bulk packaging starts at 5,000 pairs, while custom foil pouch printing and specialized connector assemblies typically require a minimum of 10,000 to 20,000 pairs per production run.

Q: How is hydrogel dry-out prevented during transport and long-term storage?

A: Pads are sealed in multi-layer aluminum-foil pouches with high moisture-vapor barrier properties (MVTR less than 0.5 g/sq.m/24h), combined with siliconized release liners that prevent air gaps over the conductive hydrogel surface.

Q: What quality control records accompany each shipment?

A: Each outgoing shipment includes a Certificate of Analysis detailing lot-specific electrical impedance values, peel adhesion test results, sterility test confirmation, and identification verification logs.

We're well-known as one of the leading AED, hysiotherapy electrode pads manufacturers and suppliers in China. We warmly welcome you to wholesale high quality AED, hysiotherapy electrode pads made in China here from our factory. If you have any enquiry about customized service, please feel free to email us.

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